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For best performing cameras


Active alignment, assembly and testing of camera modules and LiDAR systems

With the measurement and production equipment of the ProCam® series, we offer the latest solutions for the challenge of active alignment and series production of high-precision optical sensor systems. Active Alignment technology has a key function in optimizing the image quality of camera modules and LiDAR components. By providing optimal image quality across the entire field of view, active alignment is an established and efficient manufacturing process to produce high-end camera applications and LiDAR systems.

What is active alignment? Aligning an image sensor to a lens while actively reading image data from the sensor.

  • 1High performance

    Shortest cycle times of less than 10 seconds by ProCam®: More than 360 camera modules per hour with highest product quality. Repeatability of up to 0.5µm (during) in the alignment process.

  • 2Flexibility

    Our systems are not only fast, but also very flexible: Product changeover in less than 1 min. Various customizing set-ups of collimators and test charts.

  • 3Proven technology

    Trusted and proven processes: Electronic integration of more than 80 different cameras realized. More than 12 years of experience in Active Alignment.

  • ProCam® Lab with 3 months warranty extension

    We are celebrating our anniversary and would like to make a special promotion to our ProCam® customers:

    The latest instrument ProCam® Lab – a newly developed system that meets the requirements of prototyping – takes its first big steps in the ADAS/ AD market and delivers uncompromising quality. We are happy to pass on the quality bonus to our customers and extend the warranty on the purchase of a ProCam® Lab from December 2021 to March 2022. Please contact our Sales Team!

    Contact sales

Active alignment & assembly of ADAS cameras

Advanced Driver Assistance System (ADAS) technologies for vehicles require highly reliable image processing systems and optical sensors to ensure safe and trouble-free operation on the road. Lives depend on it. These requirements are met by TRIOPTICS optical measurement and manufacturing systems. We integrate these high-precision metrology modules into mass production and provide solutions for the lens quality check, active alignment and end-of-line test for fully automated camera production lines.


The demand for high-quality machine vision systems and optical sensors for a wide range of applications in many different industries is steadily increasing, and imaging systems that enable better optical performance are required. In this context, the reduction in pixel size and increase in pixel density of modern image sensors pose a challenge to the precise optical alignment of lenses and sensors. TRIOPTICS strives to ensure the necessary performance of camera systems with reliable measurement and control algorithms. The ProCam® and CamTest product lines have proven to meet availability and yield requirements with low cycle times. Solutions range from products for semi-automated production to system integration for fully automated production lines that meet the requirements of the automotive industry.

  • Automotive

    ADAS (Visible camera, 3D camera, Night vision camera, LiDAR)

    Interior observation, DMS, Head up Displays, Touchless Control

    Mirror replacement

    Heavy duty, special and military trucks

  • Industrial

    Bar code reader

    Navigation, Geospatial

    Heavy duty, Farming equipment


  • Security, Healthcare & Consumer electronics


    Video conferencing

    Medical cameras


Product Overview

  • ProCam® Prototyping

    Consulting and engineering services for
    camera and LiDAR alignment

    Our service to develop the best possible camera module according to your requirements. The service includes ongoing in-house manufacturing of prototypes and small series.

    Design optimization for the best possible active alignment process

    The alignment is done in the sub-micrometer range in all 6 axes (tilt, shift, focus, rotation) to achieve the optimum image quality

    Support for choosing the best manufacturing strategy based on your demands e.g. batch size and cycle time

    More Information
  • ProCam® Align Smart

    Assembly station for cameras and LiDAR systems for small series production

    The ProCam® Align Smart is a premium solution for optimizing the optical performance of camera modules through active alignment.

    Automatic glue dispensing

    Alignment of the optics to the sensor or vice versa

    Precise adjustments for translation, tilt, focus and rotation to allow for optimal image quality

    Process ends with automatic UV-curing

    More Information
    Flyer ProCam® Align Smart
  • ProCam® TT

    Assembly station for cameras and LiDAR systems for high-volume production

    ProCam® TT is a highly automated, high performance system for active alignment and assembly of cameras and LiDAR systems with a very small footprint.

    Cycle time 12 seconds/ 300 units per hour (depending on the individual customer’s camera data)

    Fast product change within the cycle time

    Manually operated or integrated into an automated production line

    High precision collimator target generators

    More information
    Flyer ProCam® TT

ProCam® Lab

Entry-level system for active alignment of camera modules

With the new ProCam® Lab, we offer the ideal solution for customers who want to master the critical challenge of active alignment and assembly of high-precision camera modules with a small number of pieces. Customers can easily get started in the camera business and optimize their prototypes for later series production.

In addition to the purchase of our active alignment system ProCam® Lab Basic, we also offer a full package to set up a complete assembly line. The full package includes, among others:

Object generator, Dispense module, UV curing module

Thermal curing oven and freezer for glue storage

Sample specific workpiece carrier and lens gripper


ProCam® Software

The ProCam® software “CamAlign” consists of components for the fully-automated active alignment process:

Using high precision image analysis algorithms, all relevant parameters for the accurate alignment process such as the MTF at multiple field positions and the tilt of the image plane are automatically analyzed in real-time and used in the alignment process.

All stages of the alignment and measuring process are software-controlled by ProCam®

With the integrated scripting tool, the measurement and alignment process can easily be tailored to specific customer needs and products.

The measurement data can be saved in a database so that the process is completely traceable

Configuration files for different types of camera modules for fast product change

  • Video-insight: camera module production & testing
    We will show you the entire production process and explain the challenges, such as sample fixation accuracy, camera connection or adhesive shrinkage. Register here & watch the video

Technical Data

Parameter ProCam® 300 TT ProCam® Align Smart
Alignment axes 5 or 6 5 or 6
Resolution linear 0.2 μm (X,Y)
0.08 μm (Z)
0.2 μm (X,Y)
0.08 μm (Z)
Resolution rotatory 2.5 μrad (Θx, Θy)
5 μrad (Θz)
2.5 μrad (Θx, Θy)
5 μrad (Θz)
Repeatability linear ± 0.15 μm (X,Y)
± 0.06 μm (Z)
± 0.15 μm (X,Y)
± 0.06 μm (Z)
Repeatability rotatory
(pitch, yaw, roll)
± 2 μrad (Θx, Θy)
± 3 μrad (Θz)
± 2 μrad (Θx, Θy)
± 3 μrad (Θz)
Typical sample alignment accuracy, linear ± 2 μm1) ± 2 μm1)
Typical sample alignment accuracy, rotatory
(pitch, yaw, roll)1)
Pitch and Yaw: ± 0.6 mrad
Roll: ± 0.9 mrad (Sensor to sensor)
± 1.75 mrad (Sensor to mechanical reference)
Pitch and Yaw: ± 0.6 mrad
Roll: ± 0.9 mrad (Sensor to sensor)
± 1.75 mrad (Sensor to mechanical reference)
Sample objective lens EFL 0.7 mm … 30 mm (1 mm … 12 mm Standard) 0.7 mm … 30 mm (1 mm … 12 mm Standard)
Sample objective lens diameter 4 mm … 30 mm
(smaller or bigger diameter on request)
4 mm … 30 mm
(smaller or bigger diameter on request)
Field of view test chart up to 70°
(up to 100° possible after individual clarification)
up to 70°
(up to 100° possible after individual clarification)
Field of view collimators up to 160° mechanical set up2)
up to 140° for optical measurement3)
Test targets Test chart or collimators
Available with VIS or NIR
Test chart or collimators
Available with VIS or NIR
Performance 300 UPH (units per hour)
calculated on following parameter:
2 seconds UV curing time,
continuous images from camera @ > 30fps,
< 1second camera start-up time,
parts loaded as specified,
tolerance for lens FFL +/-100µm,
scan range <300µm,
alignment process max. 2 scans,
loading and unloading within cycle time
<60 sec. process time
(without sample loading/unloading)
Process time calculated on following parameter:
sensor board initialization time <1 s,
camera frames >30 fps,
continuous images from camera,
UV snap curing <2s with preselected lenses.
Dimensions (h x w x d) 1,875 mm (1,800 mm without flowbox) x 1,470 mm x 1,550 mm;
2,200 mm x 1,750 mm x 1,100 mm
Camera interface MIPI, Parallel, LVDS, Analog or directly to PC
via e.g. USB, FireWire, CamLink, GigE and others
MIPI, Parallel, LVDS, Analog or directly to PC
via e.g. USB, FireWire, CamLink, GigE and others
Weight 600 kg … 800 kg
Type stand alone or inline (integratable) stand alone

1) Typical accuracy reached on following sample parameter: pixel size 6μm, F# = 2.8, EFL = 4.5mm.
2) Up to 180° possible after individual clarification, depending on sample and mechanical surrounding, for bigger FoV technical investigations necessary.
3) Depending on distortion, individual clarification necessary.

Download Technical Data

Upgrades & Accessoires

  • Robot loading

  • Plug & produce collimator dome

  • Sensor test

Knowledge Base

More knowledge for experts

Everything you need to know about image quality testing of camera modules can be found in the knowledge base of CamTest…

Go to the knowledge base of CamTest

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